Active Projects

Where Science
Meets Scale

Zero-X is actively running and developing breakthrough projects that push the frontier of waste gasification technology — from EU-funded field deployments to next-generation fuel cell integration.

Concluded · EU-FundedParis, France

Project
COMETHA

EU-funded waste-to-methane chain — the most advanced real-world validation of the X-150 gasification system to date.

2,500+
Operating Hours
EU
Funded
Feb 2026
Concluded
Paris
Location

Project Overview

COMETHA is an EU-funded landmark project led by Parisian public authorities Syctom and SIAAP, with MFC as the core technology partner. The project validated a complete waste-to-methane conversion chain using the X-150 gasification system, transforming diverse organic waste streams — MSW and biomass — into pipeline-quality renewable methane. Successfully concluded in February 2026, COMETHA has set a new global standard for urban waste-to-energy solutions and serves as the most advanced real-world validation of the X-150 to date.

Technology Chain

01

X-150 Gasification

Mixed MSW and biomass feedstocks are converted into raw syngas via the X-150 downdraft gasifier. High-ash, multi-fuel operation demonstrated.

02

Water-Gas Shift Reactor (WGSR)

The syngas passes through a Water-Gas Shift Reactor, converting CO + H₂O → CO₂ + H₂, enriching the hydrogen content and conditioning the gas for downstream use.

03

Biological Methanisation Unit

Hydrogen-rich syngas enters a Biological Methanisation Unit (BMU) where microorganisms convert H₂ + CO₂ → CH₄, producing pipeline-quality renewable methane.

Key Achievements

  • 2,500+ operating hours with real MSW and biomass feedstocks
  • Complete waste-to-methane chain validated end-to-end
  • Water-Gas Shift Reactor (WGSR) integration proven
  • Biological Methanisation Unit (BMU) coupled successfully
  • Multi-fuel flexibility demonstrated at industrial scale
  • Biochar byproduct validated by Petronas University (Malaysia)
  • Successfully concluded February 2026 — new global benchmark set

Project Partners

Zero-X / MFC GmbH
Core technology partner — X-150 gasifier design, deployment & operation
GICON
Engineering partner — process integration and system design
Syctom
Lead project authority — Paris urban waste management
SIAAP
Lead project authority — Paris wastewater authority
Fraunhofer IKTS
Research partner — materials science & characterization
Hochschule Zittau-Görlitz
Research partner — thermochemical process engineering
Petronas University (Malaysia)
Research partner — biochar characterization and validation
Southern Methodist University (USA)
Strategic partner — market entry & business model validation

Feedstock Profile

🏙️ Municipal Solid Waste (MSW)
🌿 Biomass residues
💧 Sewage sludge
🏭 Mixed industrial waste

COMETHA Process Chain

Waste Input
MSW + Biomass
X-150 Gasifier
Syngas production
WGSR
CO → H₂ enrichment
Bio-Methanisation
H₂ + CO₂ → CH₄
Renewable Methane
Pipeline quality
In Development · 2026Germany

Waste-to-
Fuel-Cell

Next-generation integration of Solid Oxide Fuel Cell (SOFC) technology with mixed syngas from waste gasification — delivering ultra-high electrical efficiency.

SOFC
Technology
2026
Target Delivery
>60%
Elec. Efficiency
Mixed Syngas
Fuel Source

Project Overview

This project targets the direct coupling of a Solid Oxide Fuel Cell (SOFC) with the X-150 gasification system, running the SOFC on mixed syngas derived from waste gasification. SOFCs operate at high temperatures (700–1000°C) and can achieve electrical efficiencies exceeding 60%, far surpassing conventional combustion-based power generation. The project is being developed in Germany and is targeted for delivery in 2026.

Why Solid Oxide Fuel Cells?

Ultra-High Electrical Efficiency

SOFCs convert fuel directly to electricity electrochemically, achieving >60% electrical efficiency — roughly double that of conventional gas engines.

Mixed Syngas Tolerance

Unlike PEM fuel cells, SOFCs can operate on CO-rich syngas mixtures, making them ideal for direct integration with waste gasification output.

Combined Heat & Power

High-temperature exhaust heat from the SOFC stack can be recovered for additional thermal output, enabling total system efficiencies above 80%.

Zero Local Emissions

The electrochemical process produces no NOx or particulate matter at the point of power generation, meeting the strictest urban emission standards.

Technical Integration

01

Syngas Production

X-150 gasifier produces mixed syngas (H₂, CO, CH₄, CO₂, N₂) from waste feedstocks.

02

Gas Conditioning

Syngas is cleaned, filtered, and conditioned to meet SOFC fuel quality requirements — tar and particulate removal is critical.

03

SOFC Power Generation

Conditioned syngas enters the SOFC stack where electrochemical oxidation generates electricity at >60% efficiency.

04

Heat Recovery

High-temperature exhaust (700–900°C) is recovered via heat exchangers, boosting total system efficiency to 80%+.

Project Milestones

Syngas characterization complete
SOFC stack selection & procurement
Gas conditioning system designIn Progress
Lab-scale integration testingIn Progress
Full system integration & commissioning2026
Performance validation & delivery2026

Technology Partners

MFC (Multi Fuel Conversion GmbH)

Gasifier developer — designs and builds the X-150 that converts waste into syngas

Fraunhofer IKTS

SOFC developer — Germany's leading applied research institute develops the Solid Oxide Fuel Cell that converts syngas into electricity

MFC GmbH — X-150 Gasification System Overview (syngas production side)

Waste-to-SOFC Process Chain

Waste Input
Mixed feedstocks
X-150 Gasifier
Mixed syngas
Gas Conditioning
Tar & particle removal
SOFC Stack
>60% elec. efficiency
Power + Heat
>80% total efficiency

Interested in Collaborating
on These Projects?

We are actively seeking research partners, consortium members, and industrial collaborators for both COMETHA follow-on work and the SOFC integration project.